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You are here: Home / Learning Hub / How to Avoid Sand Casting Defects Using FUJI Sand Rammers

March 20, 2020

How to Avoid Sand Casting Defects Using FUJI Sand Rammers

Air Tools have been used for hundreds of years. Applications are wide and range from household all the way to military and aerospace. One type of tool of great importance in manufacturing processes is the emblematic sand rammer.

Casting defects on left and middle parts. Right part is defect free.
Source: https://www.spotlightmetal.com/aluminum-sand-casting-a-781373/

At first glance, a simple tool, but when you analyze the jobs they are used for, they become quite relevant. Most often used to compact sand in casting applications their primary function is to ensure the sand is compacted.

See the image above to identify defects when sand is not compacted properly.

After the molten metal becomes solidified and the piece cools down, the sand rammers may be used to break the mold apart and get rid of the compacted sand. This can be done manually or through conveyor belts and stationary machinery using multiple sand rammers in the same area at the same time.

A pneumatic sand rammer relies basically on pistons to produce power. The length of the cylinder will determine the stroke and thus the power of the impact and therefore of the tool. Valves are the primary parts that make the air travel adequacy and provide power as the stroke actuates the rubber butt.

In the image below you can see a Sand Rammer part of TFT-PNEUMATIC’s product offering and manufactured by FUJI AIR TOOLS in action. This particular model has an extension for stand-up applications. We service a vast array of industries, including sand casting applications, musician instrument manufacturing and so on, so feel free to talk to us for more information on how they can help you achieve better results in your industry.

sand-rammer in use

Among our most popular models is FUJI AIR TOOLS sand rammer model FR-22, a heavy-duty industrial tool. The quality and craftsmanship of this tool is second to none and includes many parts that are CNC manufactured.  Other tools in the industry rely on the casted part.

FUJI AIR TOOLS goes the extra mile and makes them through a CNC process were the highest quality of steel is used. This ensures the tool will remain in service for an incredibly long amount of time making it one of the most reliable tools in the market even under while used in environments such as the ones found in forges, foundries, and so on.

Sand Rammers come in a variety of lengths and sizes. You can see our full sand rammer catalog here.

At TFT -PNEUMATIC we specialize in heavy-duty pneumatic tools. And as far as sand rammers go, we have some of the most robust, long-lasting and powerful ones in the World. Give us a call or send us an email and we will be glad to provide you with more information!

Need a price? Contact us here, and we will get back to you with a quote for your tools.
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TFT-Pneumatic is a leading distributor of pneumatic tools, non-sparking tools, and cutting and grinding wheels. We carry FUJI Air Tools and TFT Safety Tools, and ship worldwide.
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