No explosion hazard from aluminum dust
Chips are produced instead of dust what means a significant contribution to work safety
No Abrasive residues, no smearing
Especially with aluminum no plastic bonded abrasives may be used as they leave residues in the material that may cause weld defects like porosity or inclusions after rewelding. In using our milling disc weld defects are immediately visible and the smearing caused by grinding is avoided.
No stress in the material through overheating
With milling the workpiece remains cold. Overheating is avoided.
Higher process efficiency
Through higher material removal rate and elimination of frequent tool changes due to product lifetime of minimum 300 in comparison to 30 minutes of a conventional flap disc.
No sudden or unexpected reaction/kickbacks
Unlike traditional cutting discs, with our milling discs you will notice the kickbacks are drastically reduced and in most cases completely eliminated.
Very long expected lifetime of disc
Each disc has a lifetime before resharpening of 500 hours and they can be resharpened up to 7 times, giving a total lifetime of 4,000 hours. This means non-stop grinding for 8 hours shifts, 52 weeks a year, for 2 years.
Our discs, including the initial cost and 7 resharpenings, allow for cost savings of as little as 39% and as high as 78% when compared to a similar product commonly referred as “ninja blade.”